2002 Mitsubishi Montero

111 federal complaints (132 component records) · 3 recall campaigns on file · 1 federal investigation · 67 service bulletins · 1 Canadian recall
See all 21 model years of the Mitsubishi Montero →
Engine
3.5L 6-cyl
Fuel
Premium
Drive
4WD/AWD
EPA economy
14 city / 17 hwy
Federal complaints
111
Recall campaigns
3
Specifications show one example EPA configuration for this model year; other engines, drivetrains, and trims exist and the records below cover all of them.
How to read this file. Complaint records are unverified owner submissions to the federal safety agency. Counts are raw, not adjusted for sales volume or vehicle age. Recall campaigns apply to the model; only a VIN check shows whether this car is affected or repaired. Parts shown are named by an editorial note or listed as a search directory; none is a diagnosis. Full methodology.

Fault profile

Complaint-component records on this vehicle, grouped by family. A complaint naming two systems counts once in each.

Brakes
69
Engine & cooling
11
Fuel system
9
Electrical system
7
Air bags
7
Body & structure
5
Power train
5
Other
4
Complaints are owner-reported and not verified by the agency.

Known issues

The component families with the most complaint records against this vehicle. Counts, crash and fire figures belong to the whole family, not to any single named issue. Parts listed are related system parts, not a diagnosis.

Brakes

69 complaint records1 fire report4 crash reports
"DEFECTIVE HYDRAULIC BRAKE BOOSTER ACCUMULATOR # SR-01-008REVII. MITSUBUSHI DEALER DON'T OPEN RECALL FOR MY 2002 MONTERO. *TR..."- one owner's federal complaint about this system; it may not describe the issue named above
Parts
No specific part is named for this issue. Browse brakes parts in the directory →

Engine & cooling

11 complaint records
"WE HAVE THE CAR FOR THE PAST 17 YEARS AND WE ALWASY HAVE A ELECTRICAL, ENGINE AND HEAD LIGHTS PROBLEMS. THE DEALERSHIP SAID THE THEY CAN FIX IT . WE PAID GOOD MONEY FOR THEM TO FIX IT..."- one owner's federal complaint about this system; it may not describe the issue named above
Parts
No specific part is named for this issue. Browse engine & cooling parts in the directory →

Fuel system

9 complaint records
"RECALL 04V319000 CONCERNING FUEL LEAKAGE. CONSUMER WAS UNABLE TO GET THIS RECALL HONORED BECAUSE THE DEALER DID NOT HAVE THE SPECIAL TOOL TO DO THE REPAIRS. MANUFACTURER WAS NOTIFIED.*AK..."- one owner's federal complaint about this system; it may not describe the issue named above
Parts
No specific part is named for this issue. Browse fuel system parts in the directory →

Federal defect investigations

Formal investigations opened by the federal safety agency into this vehicle. An investigation is the step between a complaint pattern and a recall; not every one results in one.

InvestigationStatusComponentSubject
RQ06007
opened May 2006
closed Oct 2006Service Brakes, HydraulicBRAKE BOOSTER ACCUMULATOR FAILURE
IN OCTOBER 2001, MITSUBISHI NOTIFIED THE AGENCY THAT IT WOULD CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 01V-254) TO REMEDY A DEFECT CONDITION THAT COULD RESULT IN A LEAK OF PRESSURIZED NITROGEN GAS FROM THE HYDRAULIC BRAKE BOOSTER ACCUMULATOR IN APPROXIMATELY...

Recall campaigns

Safety-recall remedies are normally provided at no charge. Under US federal law the mandatory free remedy applies when the vehicle was no more than 15 years old at the time the defect was determined; manufacturers often cover older vehicles voluntarily. Canadian rules differ. Confirm eligibility with the manufacturer using the VIN. Each campaign number links to the federal record.

CampaignComponentSummaryRemedy
04V428000EquipmentCERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO.Normally free
04V319000Fuel System, GasolineON CERTAIN SPORT UTILITY VEHICLES, WHEN THE FUEL TANK IS FULL AND THE VEHICLE IS PARKED FACING FORWARD ON AN UPWARD SLOPE, THE FUEL TANK LEVELING VALVE MAY NOT MAINTAIN PROPER SEALING IN THE EVENT THE FUEL EXPANDS FROM...Normally free
01V254001Service Brakes, HydraulicVEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE ACCUMULATOR THAT IS INSTALLED ON THE HYDRAULIC BRAKE BOOSTER MAY HAVE BEEN IMPROPERLY MANUFACTURED.Normally free

Transport Canada recalls

Recalls issued under Canadian law for this model year, from Transport Canada's Vehicle Recalls Database. Matched by model name, so a Canadian-market variant may appear here that was sold under another name in the US. Units are Canadian vehicles affected.

RecallSystemUnits (CA)Summary
2004255
2004-07-19
Fuel System995On certain vehicles, when the fuel tank is full and the vehicle is parked forward on an upward slope, the fuel tank leveling valve may not maintain proper sealing in the event the fuel expands from the rise in ambient temperature.

Service bulletins and warranty extensions

Manufacturer communications to dealers on file with the federal agency: repair instructions, service campaigns, and warranty extensions. A warranty extension means the manufacturer may pay for a repair the recall table does not cover.

BulletinTypeComponentSummary
DEALER LETTER
Jul 2023
EquipmentThis is a Dealer Letter sent to dealers informing that Mitsubishi Technical Training has launched the 3rd quarterly technician quiz for 2023.
TSB-23-00-001
Apr 2023
EquipmentThis Technical Service Bulletin reviews the regulations that require a label showing the reduction in load carrying capacity be affixed to vehicles when the total net weight of accessories is more than 1.5 percent of the vehicle's gross vehicle weight rating (GVWR) or 100 lbs.
TSB-23-00-004
Apr 2023
StructureThis Technical Service Bulletin provides instructions and material safety data sheets for removal of rap-film adhesive residue.
DEALER LETTER
Apr 2023
EquipmentThis is a Dealer Letter sent to dealers informing that Mitsubishi Technical Training has launched the 2nd quarterly technician quiz for 2023.
TSB-22-54-003
Apr 2022
Unknown Or OtherThis Technical Service Bulletin was sent to dealers to explain the difference between normal dew condensation, which is a natural phenomenon, and water penetration caused by improper sealing or a defective/broken part.
Show 55 more bulletins
BulletinTypeComponentSummary
TT253
Nov 2019
EquipmentThis is a service newsletter (Tech Talk) that was sent out to dealers.
TSB-19-00-008
Jul 2019
EquipmentThis is a Technical Service Bulletin sent to dealers. This bulletin supersedes TSB-18-00-003, issued April, 2018, to add updated information for Carrying Capacity Reduced Label.
TIN1800009
Aug 2018
Equipment Adaptive/MobilityThis is a Technical Information Notice sent to dealers, to inform them that MB991855V (12-13 Pin Reprogramming Adapter) is now available for purchase. To reprogram 2002 - 2006 Montero and 2003 - 2006 Outlander vehicles, MB991855 is necessary.
MEDICUpdate517
Feb 2018
EquipmentThis is a message sent to dealers, to inform them that an update for MEDIC will be available.
TT237
Feb 2018
EquipmentThis is a service newsletter (Tech Talk) that was sent out to dealers.
TT218
Aug 2015
Power TrainThis is a service newsletter (Tech Talk) that was sent out to dealers.
TSB-15-54-004
Jul 2015
EquipmentThis TSB contains troubleshooting steps for diagnosis of various customer complaints relating to the audio system speakers in Mitsubishi vehicles equipped with original equipment audio components.
TT217
Jul 2015
Power TrainThis is a service newsletter (Tech Talk) that was sent out to dealers.
TT195
Mar 2013
SteeringThis is a service newsletter (Tech Talk) that was sent out to dealers.
TTIndex12
Mar 2013
EquipmentThis is an index of Tech Talk newsletter articles released in 2012.
TT194
Feb 2013
Fuel SystemThis is a service newsletter (Tech Talk) that was sent out to dealers.
TSB-13-42A-002
Jan 2013
StructureThis Technical Service Bulletin updates the door adjustment procedure in the Body Section of the applicable service manuals.
TT193
Jan 2013
Fuel SystemThis is a service newsletter (Tech Talk) that was sent out to dealers.
TT192
Dec 2012
Electrical SystemThis is a service newsletter (Tech Talk) that was sent out to dealers.
TT191
Nov 2012
Service BrakesThis is a service newsletter (Tech Talk) that was sent out to dealers.
137
May 2007
Power TrainREPROGRAMMING THE PCM DRIVABILITY OR SENSITIVITY ISSUES CAN BE CORRECTED. *KB
126
May 2006
Power TrainREAR AXLE SHAFT FLANGE COMING LOOSE. *TT
0513008
Apr 2005
Power TrainPOWERTRAIN CONTROL MODULE (PCM) REPROGRAMMING FOR DIAGNOSTIC TROUBLE CODE (DTC) P0134. *TT
0555001
Apr 2005
EquipmentA/C COMPRESSOR OIL SPECIFICATION - SERVICE MANUAL REVISION. *TT
113
Jan 2005
TiresSPARE TIRE COVER FIT. *TT
54
Dec 2004
Electrical SystemRV METER TEMPERATURE DISPLAY UPDATE. MITSUBISHI. TECH TALK. *TT
10012004
Oct 2004
Electrical SystemRV METER TEMPERATURE DISPLAY. 8EH
09012004
Sep 2004
Engine And Engine CoolingUPDATED MILLER TOOL INFORMATION. *EH
06012004
Jun 2004
Power TrainRWD/4WD LIGHT BLINKS. *EH
0433001
Jan 2004
SuspensionTHIS BULLETIN CONTAINS CORRECTED PROCEDURES FOR HANDLING BALL JOINT DUST COVERS AND INNER RETAINERS DURING TIE ROD END BALL JOINT AND FRONT AND REAR SUSPENSION UPPER ARM BALL JOINT REMOVAL. *TT
SC03001
Oct 2003
EquipmentVACUUM HOSE ROUTING DIAGRAM LABEL MUST BE CHANGED- SERVICE CAMPAIGN. *TT
0323006
Oct 2003
Power TrainTORQUE CONVERTER SHUDDER, SURGE, AND/OR VIBRATION (POSSIBLY INTERMITTENT) WHEN DRIVING 35-50 MPH AT STEADY THROTTLE. *TT
0351006
Sep 2003
Electrical SystemREMOTE CONTROLLED MIRRORS CIRCUIT DIAGRAMS-SERVICE MANUAL REVISION. *SC
0326002
Aug 2003
SuspensionNOISE FROM FRONT WHEEL HUB BEARING - IMPROVEMENTS. *TT
0313001
Jan 2003
Engine And Engine CoolingPOWERTRAIN CONTROL MODULE (PCM) REPROGRAMMING FOR MALFUNCTION INDICATOR LAMP (MIL) (SERVICE ENGINE SOON) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P0125. *TT
0335001
Jan 2003
Service BrakesHYDRAULIC BRAKE BOOSTER ACCUMULATOR DISPOSAL - SERVICE MANUAL REVISION. *TT
0223007
Nov 2002
Power Train4WD INDICATOR LAMP FLASHING / DIAGNOSTIC TROUBLE CODE (DTC) 33. *TT
0242A014R
Oct 2002
VisibilitySUNROOF MOTOR MALFUNCTION. *TT
10012002
Oct 2002
Engine And Engine CoolingENGINE STALLING HESITATION. *EH
0242A014
Sep 2002
VisibilitySUNROOF MOTOR MALFUNCTION. *TT
09012002
Sep 2002
VisibilityMIRROR READING OC OR SC AFTER COLLISION. *EH
0231001
Aug 2002
Unknown Or OtherSUBJECT REGARDING CORRECTED WHEEL NUT TIGHTENING TORQUE AND SPARE TIRE MOUNT INSTRUCTIONS. *JG
0242A013
Aug 2002
VisibilitySUBJECT REGARDING CORRECTED POWER WINDOW MOTOR INSTALLATION INFORMATION. *JG
85
Aug 2002
Unknown Or OtherON SOME VEHICLES, CUSTOMERS MAY FIND THAT WHEN PROGRAMMING THE RKE ANSWERBACK FUNCTION THE DESIRED FUNCTION CHANGE MAY NOT TAKE PLACE. *TT
0211004
Jul 2002
Engine And Engine CoolingSUBJECT REGARDING ENGINE DIESEL NOISE AT IDLE. *JG
TSB0213014
Jul 2002
Fuel SystemSUBJECT REGARDING FUEL TANK DIFFERENTIALPRESSURE SENSOR - SERVICE MANUAL REVISION. *TT
TSB0223005
Jul 2002
Power TrainCUSTOMERS MAY COMPLAIN OF A TRANSMISSION WHIRLING / WHINING AND / OR EXHAUST NOISE THAT SOUNDS LIKE IT IS COMING FROM THE FRONT FLOOR CONSOLE AREA OR THE CENTER DASH VENTS NEAR THE RADIO. *TT
TSB0252A002
Jul 2002
StructureON SOME VEHICLES THE DRIVER'S SIDE DOOR TRIM MAY INTEFERE WITH THE AIR VENT TRIM WHEN THE DOOR IS OPENED. *TT
84
Jul 2002
Electrical SystemBULLETIN REVIEW TSB-02-13-011 REGARDING DIAGNOSTIC TROUBLE CODE P0441 DIAGNOSIS - SERVICE MANUAL REVISION. *TT
TSB0213011
Jun 2002
Unknown Or OtherSUBJECT REGARDING DIAGNOSTIC TROUBLE CODE P0441 EVAPORATIVE EMISSION CONTROL INCORRECT PURGE FLOW DIAGNOSIS - SERVICE MANUAL REVISION. *TT
TSB0233001
Jun 2002
SuspensionSUBJECT REGARDING BALL JOINT END PLAY CHECK PROCEDURES - SERVICE MANUAL REVISION. *TT
TSB0255004
Jun 2002
EquipmentSUBJECT REGARDING AIR CONDITIONER REFRIGERANT QUANTITY - SERVICE MANUAL REVISION. *TT
0254006
Apr 2002
Electrical SystemSUBJECT REGARDING IMMOBILIZER SYSTEM INFORMATION UPDATE. *TT
0254003
Mar 2002
Unknown Or OtherSUBJECT REGARDING ELECTRONIC CONTROL UNIT CONNECTOR IDENTIFICATION. *JG
0251003
Mar 2002
TiresSUBJECT REGARDING SPARE TIRE AND COVER INSTALLATION AND PRE DELIVERY INSPECTION UPDATE. *JG
0254004
Mar 2002
Unknown Or OtherSUBJECT REGARDING IMMOBILIZER KEY CHECK. *JG
80
Mar 2002
Electrical SystemBRIEF INFORMATION ON DIAGNOSING DIAGNOSTIC TROUBLE CODE P0441. *TT
TSB0235002
Feb 2002
Service BrakesSUBJECT REGARDING REAR BRAKE PAD SHIMS. *TT
TSB0254001
Jan 2002
VisibilitySUBJECT REGARDING POWER SEATS, POWER WINDOWS, RADIO, AND/OR SUNROOF MAY NOT OPERATE. *TT
78
Jan 2002
VisibilitySUBJECT REGARDING SUNROOF OPERATION. *TT

Showing 60 of 67 distinct bulletins on file for this vehicle.

Before you buy this vehicle

A test-drive checklist generated from this vehicle's own complaint and recall record.

  1. Brake hard once from speed on an empty road.A pull to one side, a pulsing pedal, a pedal that sinks at a stop, or an ABS light that stays lit are the brake complaints on this vehicle presenting themselves.
  2. Cold-start it yourself and listen for the first thirty seconds.Knocking, ticking that fades as it warms, or blue or white smoke on startup are the sounds of this vehicle's engine cluster. Check the oil level and the coolant color, and ask whether the engine or its head gaskets have ever been out.
  3. Smell for fuel and watch the first restart when hot.Hard starting when warm, hesitation under load, or any fuel odor near the tank or engine bay match this vehicle's fuel-system cluster. Check the recall table for fuel pump campaigns.
  4. Run the VIN against open recalls before you negotiate.This vehicle has 3 recall campaigns on file. An open recall needs VIN-specific confirmation. Many are quick, no-charge fixes and worth negotiating over; an unresolved do-not-drive advisory, or a remedy the manufacturer has not yet made available, should stop the purchase until it is resolved.
  5. Ask for the service history in writing, then read it against this page.The complaint families above are where owners of this vehicle report trouble. Repairs in exactly those systems are evidence the car had the problem; no such repairs could mean it never developed it, or that it was never fixed. The test-drive items above are how you tell those apart.

Parts search directory

The generic parts list for this vehicle has its own page: a search launcher for every system, filtered by fuel type and era but not by engine, trim, or brake type. It is not a diagnosis and not a fitment guarantee.

Open the parts directory for this Mitsubishi Montero →